Kentucky Plastic Injection Molder with CNC & In-House Tool Build: $2M Revenue, 18 Presses, Aero/Defense/Medical
Full acquisition analysis: financials, market context, valuation, risk assessment, and 100-day integration plan.
View Original Listing ↗At a Glance
Founded 1989. Custom plastic injection molder with CNC shop, tool build, 3D printing and assembly. 18 presses (25–500T), 12 staff, 20,000 SF leased. FSBO; seller divesting to fund a larger deal.
Key Strengths
- 30+ year operating history serving aero, defense, medical, robotics and auto OEMs
- Hard assets: $1.0M FF&E + $250K inventory = $1.25M, or 83% of the $1.5M ask
- In-house mold build and maintenance keeps tooling margin and lock-in with customers
- Spare capacity: $2M / 18 presses = ~$111K per press vs $250K+ typical, so growth needs little capex
- Reshoring and tariffs are pushing molding and machining work back to domestic suppliers
- Seller financing offered; listing cites tenured, low-turnover workforce
Key Questions
- Do 3 years of tax returns support $500K SDE? Benchmark rebuild gives Est. $230K, a $270K gap
- Rent is $17K/mo = $204K/yr (10.2% of revenue), not the $40K benchmark. Is this a related-party lease, and what is the term?
- Which certifications are held (ISO 9001, AS9100, ISO 13485, ITAR)? None are stated in the listing
- What % of revenue comes from the top customer and the top 5? Are there blanket POs or LTAs?
- Who runs the plant day to day if 'absentee'? Are there retention agreements with that person?
- Who owns the molds in the building: customers or the company?
- What exactly is the +$30K/mo automation plan, and what capex does it require?
Reconstructed P&L
| Line Item | Amount | % Revenue | Benchmark |
|---|---|---|---|
| COGS (Materials) | –$1,240,000 | 62.0% | Industry avg: 62.0% |
| Direct Labor | –$440,000 | 22.0% | Industry avg: 22.0% |
| Gross Profit | $320,000 | 16.0% | Calculated |
| Vehicle / Fleet | –$60,000 | 3.0% | Industry range: 2-5% |
| Insurance (GL, WC, Auto) | –$50,000 | 2.5% | Industry range: 2-4% |
| Office / Admin / Software | –$40,000 | 2.0% | Industry range: 1-3% |
| Marketing | –$20,000 | 1.0% | Industry range: 0.5-3% |
| Rent / Facilities | –$40,000 | 2.0% | Industry range: 1-4% (listing states $204K actual) |
| Other Overhead | –$30,000 | 1.5% | Industry range: 1-3% |
| Depreciation | –$8,000 | 0.4% | Industry range: 0.3-0.5% |
| Est. Net Profit | $72,000 | 3.6% | Calculated: $320K - $248K opex |
| EBITDA (Est.) | $80,000 | 4.0% | Benchmark: 15–20% healthy |
| Estimated SDE | ~$230,000 | 11.5% |
SBA Financing Model
Estimated SDE of ~$230,000 can support SBA 7(a) debt service on a $1,499,999 acquisition. Assuming 10% down ($150,000) and a 10-year term at ~10.5% SBA rates, annual debt service is approximately $218,595. Estimated pre-tax income to owner: ~$11,405+ after debt service.
Cash Flow Reality Check
Cash Conversion Cycle
Working Capital Recommendations
- Set a Working Capital Peg: Require the seller to deliver at least $360K of normalized NWC at close, with a dollar-for-dollar price adjustment.
- Secure a Revolver: Arrange a $250–300K ABL line on AR and inventory to cover the $144K gap between base and peak need.
- Use Tooling Progress Billing: Bill 50% at mold PO, 40% at T1 samples and 10% at PPAP to keep mold-build WIP from tying up cash.
- Add Resin Pass-Through: Index pricing to resin costs, since materials are the largest cost line and resin prices are volatile.
How Sticky Is the Revenue?
Customer Concentration (Est.)
Revenue Retention Estimate: Est. 85–90% annual retention, typical for JIT molders running qualified tools. Unverified; request a 3-year customer cohort analysis.
Estimated percentage of revenue retained after an ownership transition, based on industry benchmarks and business characteristics.
Churn Risk Factors
What's This Business Worth?
| Method | Low | Mid | High |
|---|---|---|---|
| SDE Multiple, reported $500K x 2.5/3.0/3.5x | $1,250,000 | $1,500,000 | $1,750,000 |
| SDE Multiple, Est. reconstructed $230K x 2.5/3.0/3.5x | $575,000 | $690,000 | $805,000 |
| EBITDA Multiple, reported $340K x 3.5/4.0/4.5x | $1,190,000 | $1,360,000 | $1,530,000 |
| Asset-Based: FF&E $1M @50/65/80% + Inventory $250K @60/70/80% | $650,000 | $825,000 | $1,000,000 |
| Revenue Multiple, $2M x 0.40/0.55/0.70x | $800,000 | $1,100,000 | $1,400,000 |
Premium Factors
Discount Factors
Market & Comparable Transactions
Kentucky has 7,646 manufacturing sites and $7.8B of 2026 project investment, but manufacturing jobs fell 3.4% in Q1 2026. PE is consolidating KY machining shops, and tariffs favor onshore suppliers.
| Comparable | Revenue | Multiple | Location |
|---|---|---|---|
| Capital For Business acquired Whitworth Tool, a precision parts and tool & die maker | Not disclosed | Not disclosed | Hardinsburg, Kentucky |
| Quad Capital Partners acquired Worldwide Technologies, a precision CNC machining and fabrication business | Not disclosed | Not disclosed | Franklin and Glasgow, Kentucky |
| Xtek acquired Precision Machine Inc., a 30+ year employee-owned machining and fabrication shop | Not disclosed | Not disclosed | Paducah, Kentucky |
Bull Case
Returns verify $500K SDE. Filling presses lifts revenue to $3M; at a 25% margin that is $750K SDE. Exit to a PE platform at 4.5x EBITDA. Automation adds up to $360K/yr.
Bear Case
True SDE is about $230K and rent of $204K/yr is fixed. Losing the top customer (~$560K revenue at an Est. 35% contribution) cuts ~$196K, pushing DSCR below 1.0x at the ask.
Who You're Up Against
| Company | Type | Est. Revenue | Threat Level |
|---|---|---|---|
| Precision Resource, Inc. | Independent | $50M–$99.9M | Mount Sterling metal fineblanking, CNC and additive manufacturer. Competes for OEM wallet share, not molded parts. |
| Whitworth Tool, Inc. | PE-Backed | Not disclosed | Hardinsburg tool & die and precision parts maker. PE capital may fund adjacent expansion. |
| Worldwide Technologies (WWT) | PE-Backed | Not disclosed | Multi-site KY CNC and fabrication shop under Quad Capital. A potential add-on buyer rather than a direct molding rival. |
Competitive Advantages
Moat Assessment
Moderate moat. PPAP qualification and tooling create switching friction, but molds are portable. The direct rivals are regional custom molders in KY/OH/TN/IN.
Risk Scores & Due Diligence
Due Diligence Priorities
- 1. Quality of Earnings: Get 3 years of tax returns, P&Ls and bank statements. Reconcile $500K SDE vs Est. $230K. Budget $15–25K for a QoE.
- 2. Lease Economics: $17K/mo for 20K SF = $10.20/SF/yr, above typical KY industrial rates. Confirm landlord, term, renewals and assignability.
- 3. Customer Concentration & Contracts: Get revenue by customer for 3 years. Review LTAs, blanket POs, pricing terms and resin pass-through clauses.
- 4. Certifications & ITAR: Verify ISO 9001/AS9100/ISO 13485 certificates, audit history and DDTC registration. Defense work without ITAR is a liability.
- 5. Equipment & Tooling Appraisal: Get an independent appraisal of 18 presses and CNC equipment. Reconcile mold ownership (customer vs company) and deferred maintenance.
- 6. Key Personnel: Identify the plant manager, lead toolmaker and quoting staff. Confirm wages vs the KY $24–28.50/hr market rate.
What Needs to Transfer
Potential Deal Breakers
- Tax returns support less than $400K SDE
- Lease not assignable, or term under the SBA loan period
- Defense work performed without valid ITAR registration
- Top customer above 30% of revenue with no transition commitment
100-Day Integration Playbook
- Visit the top 10 customers alongside the seller
- Sign retention bonuses for the plant manager and toolmakers
- Notify the registrar and DDTC of the ownership change
- Install 13-week cash flow reporting
- Renegotiate the lease or plan relocation if rent exceeds $8/SF
- Pilot sprue pickers and robotics on the top 3 presses
- Add resin index pass-through to customer pricing
- Require 50% deposits on mold builds
- Hire a technical sales rep for reshoring RFQs
- Pursue AS9100/ISO 13485 if not held
- Target top 1 customer below 20% of revenue
- Prepare for platform exit or add-on acquisitions
Value Creation Waterfall (3-Year Outlook)
Our Verdict
Verdict: Conditional — Proceed to LOI
Conditional. The asset base supports about $1.0M, but the $1.5M ask needs verified $500K SDE. Offer $1.2M with an earnout. Walk away if tax returns show SDE under $400K or the lease cannot be assigned.
Recommended Next Steps
- Sign NDA and request 3 years of tax returns, P&Ls, AR aging and a customer revenue list
- Request the lease, landlord identity and assignment terms
- Request copies of certifications, ITAR registration and the last audit reports
- Commission an equipment appraisal and a mold ownership schedule
- Engage a QoE provider and an SBA lender with manufacturing experience
- Submit an LOI at $1.2M with a 60-day diligence period and lease/QoE contingencies
Suggested Offer Structure
$1.2M: $120K buyer cash, $900K SBA (Est. $145.7K/yr debt service), $180K seller note on standby, plus up to $150K earnout if Year 1 SDE is at least $450K.
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Related Resources
Sources
BizBuySell Listing #2512935 · Kentucky Cabinet for Economic Development: 2026 project announcements · BLS / state data: Q1 2026 manufacturing employment change · Kentucky labor market reports, June 2026 unemployment (4.7%) · 803 KAR 2:314: Kentucky machine guarding regulation · Public PE announcements: CFB/Whitworth Tool, Quad Capital/WWT, Xtek/Precision Machine · The Deal Sheet industry cost benchmarks; SBA 7(a) program terms